Injection Mold for Manufacturing Spraying-Free Material Decorative Panel Plastic Moulds

About  Spray-free material products:

What is a spray free material?

Spray free materials are materials that add metal powder to plastic raw materials and can be directly injected to give the product a spray like appearance.

Nowadays, spray free materials include three parts: substrate, metal pigments, and additives.

The processing and forming methods of spray free plastics include extrusion molding, die casting, suction molding, and injection molding.

Advantages of extrusion molding: no fusion marks; The disadvantage is poor surface glossiness, single character, and limited appearance. Advantages of die-casting and suction molding processes: no fusion marks, diverse shapes; Disadvantages: Poor surface glossiness and high requirements for material performance. Injection molding is a widely used method, often using high gloss injection molding technology.

Spray free plastics are made by adding high gloss powder, pearlescent powder, metal powder, ceramic powder, etc. to specific resins (such as PP, ABS, AS, PC, etc.) through melt blending, and then undergoing compatibility modification and injection molding. Spray free plastic parts have special appearance effects such as metal, dazzling color, and ceramic, solving the problems of welding lines and flow marks that have appeared in injection molded products for many years. They have the advantages of dazzling color texture, high gloss, environmental protection, chemical solvent resistance, and low cost, and are widely used in industries such as automobiles and household appliances. New Fuda (NFD) spray free plastic provides customers with customized color schemes to meet diverse and differentiated market demands, and its products have a unique visual impact.

The appearance and color of ordinary plastic need to be achieved through spraying. Non spraying plastic comes with its own color effect and is directly molded into products with color luster, without the need for spraying. It is environmentally friendly, healthy, and cost-effective. New Fuda (NFD) spray free plastic is used in automotive components such as car pedals, pillar trims, glove boxes, sun visors, and side skirts; Household appliances: pressure cookers, soybean milk machines, washing machines, rice cookers, electric kettles and other applications are increasingly widespread.

(1) TV: The spray free plastic for TV panels mainly uses PC/ABS, high gloss ABS, and PMMA/ABS plastics, with PMMA/ABS materials having high hardness,

It can be made into a semi transparent effect, achieving a more dazzling appearance and LED light perspective effect, with low hardness of high gloss ABS.

(2) Air conditioning and refrigerator: Non spray plastic is more environmentally friendly and safe, with a metallic luster effect.

(3) Washing machine: The exterior panel and control panel are mostly made of high gloss and pearl gloss ABS.

(4) Water heaters and electric kettles: Choose non spray plastics that are resistant to hydrolysis, high strength, and fire resistance.
 

Advantages of spray free plastics:

High Gloss: Achieves a special metallic, pearly, and shiny appearance without the need for surface modification.

Chemical solvent resistance: Special additives are used to significantly improve the chemical resistance of the material.

Green and environmentally friendly: environmentally friendly, without generating harmful gases or dust hazards to the environment; The parts can be 100% recycled.

Cost saving: Easy to process and shape, high yield, no need for post-processing, compared to spraying, the overall cost is reduced by 20-50%.

Main applications

Household appliances, electronics, automotive 3C field, rice cookers, washing machines, air conditioning panels, mobile phone shells, automotive accessories
 

About us :
HONGTENG was established in 2016 and consists of 3 factories: XiaMen Hongteng Optoelectronics Technology Co., Ltd, Xiamen Hongteng Plastic Molding Co., Ltd. and Hongteng ZhiZhi (Hua'An) Technology Co.ltd.

Over 200 staffs and a total area of around 25,000 square meters ,equipped with more than 150 complete and advanced production equipment ,the company has a professional team of highly skilled design and engineering staffs to work on plastic injection mold ,blowing mold ,CNC Machining ,parts production ,mold Design ,assembling production line ,standard/non-standard customization of semi/auto-injection machinery production line ,and other flexible OEM/ODM service,etc, achieving the certificates of ISO9001 , FuJian Science and Technology Little Giant leader enterprise ,XiaMen Science and Technology Little Giant leader enterprise and many patents.

HongTeng gains good reputation and satisfaction from collaboration with PHILIPS,GE,OSRAM,MI,HUAWEI,CATL,NIO and many other customers ,serving various markets including Optoelectronic,Household &Industrial , Electronics & Telecommunications, Medical & Healthcare,Automotive,sports,standard/non-standard customization of semi/auto-injection molding machinery production line(Borunte Injection machine ,such as:Three-axis/Four-axis/Five-axis  servo Manipulator ;Two-axis/Four-axis/Six-axis Robot,Six-axis cooperative Robot,Lurking AGV,Composite mobile robot platform,Industrial Robot Series ,Casting Robot Series ,I.M.M Robot Series ,etc) ,and other flexible OEM/ODM service.

HongTeng aims to help clients optimize productivity and minimize manufacturing costs, strengthening the ability of OEM to compete effectively on a global basis.
welcome to contact us .


Our sample showroom:
Our certificates(ISO,Patents,Awards) honors:
Our tooling workshop:
Our injection workshop:

Our metal processing workshop:
Our R&D Department:

Our assembly workshop:
How to order :
Kindly contact or email us your inquiry or RFQS with details.One of our sales team would contact you ASAP and offer professional consultation on all your plastic molding needs and provide the best price .

FAQ:
1,What do we make?
We do mold design , plastic injection molds ,plastic products ,blowing molds ,blowing products ,Metal Stamping Die Parts,CNC Machining parts,Die Casting,standard/non-standard customization of semi/auto-injection molding machinery production line ,and other flexible OEM/ODM service.

2,Why choose us?
1.Over 20 years of experience. .
2.Around 25,000sqms production area
3.ISO9001 ,FuJian and XiaMen Science and Technology Little Giant leader enterprise and over 30 patent certificates
4.More than 150 complete and advanced production equipment
5.More than 30 senior engineers
6.One-stop service and technical support from design to mass production
7.Flexible solution could be customized as per client's providing details to achieve their demands .
8.Strict quality check in prior to shipment for each order .

3,How can I get a quote?
Contact us.In order to quote you as soon as possible,kindly provide following information:
1.Detailed drawings(format:CAD/PDF/DWG/DXF/DXW/IGES/STEP etc.)
2.Material
3.Quantity  
4.Surface treatment
5.Mold life or your monthly production quantity
6.Any special packing or other requirements

4,Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.

5,Can we sign NDA?
Sure,we pay much attention to protect our customers' privacy of drawings, We never disclose customers' information to anyone else.

6,How long is the lead time for mold?
It depends on the mold's size and complexity .Normally ,the lead time is 25-45 days .If the mold is very simple and not in big size ,we can work out with 15days.

7,How do you control the quality?
We want long term business relationship ,we understand quality is the first priority .
Always a pre-production sample before mass production;
Always final inspection before shipment.

8,How about the transportation?
You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.We can also deliver the goods to your warehouse in China .